Application of integrated servo motor in TO fully automatic sealing machine
With the rapid development of science and technology, automation equipment is increasingly used in all walks of life. In the field of electronic manufacturing, the sealing and welding machine is one of the key equipment, and its performance directly affects the quality and output of the product.
In recent years, the application of integrated servo motors in TO automatic sealing machines has gradually attracted attention. This article will introduce in detail the application and advantages of integrated servo motors in TO automatic sealing machines.
01.Equipment Introduction
TO fully automatic sealing machine is a high-precision electronic manufacturing equipment, mainly used to seal chips or devices on substrates. This equipment adopts automation technology to achieve efficient and accurate welding operations.
In the TO fully automatic sealing machine, the integrated servo motor plays a key role.
The integrated servo motor is a highly integrated, high-precision, and high-efficiency drive device. Compared with the traditional split servo system, the integrated servo motor has the advantages of small size, compact structure, easy installation, and stable operation.
It adopts advanced vector control technology, which can achieve precise speed and position control, and has efficient energy conversion and utilization efficiency.
02.Example
Schematic diagram of the structure of the fully automatic sealing machine
The TO automatic sealing machine can be used for the automatic sealing of TO46/TO56 and other series of TO packaging products. It adopts the independent feeding method of the baskets on both sides of the tube seat and tube cap, and each basket has 5 to 8 carriers to improve the work efficiency. It adopts the automatic loading and unloading of the manipulator, the coaxial clamping structure, and the precise and controllable spot welding parameters to improve the yield rate.
Electrical structure diagram of fully automatic sealing and welding machine
In order to improve production efficiency and product quality, an electronics manufacturing company decided to transform the original TO automatic sealing machine. During the transformation process, the company introduced an integrated servo motor to replace the original split servo system.
Through precise speed and position control, as well as efficient energy conversion and utilization, the company has successfully improved the production efficiency of the equipment and reduced production costs. At the same time, it has successfully improved the stability and reliability of the equipment and reduced the failure rate of the equipment.
.webp)
Motor model:PMM6020B
Control mode: contour position mode
03.Advantages of integrated servo motor
High integration improves the portability of equipment: The integrated servo motor integrates functional modules such as servo motor, servo driver, encoder and controller, which greatly reduces the size and weight of the equipment. At the same time, it simplifies system wiring and reduces potential failure points.
Flexibility to meet diverse needs: The integrated servo motor supports CANopen/Modbus communication and can be flexibly controlled and adjusted as needed to adapt to different work requirements.
High-precision positioning improves measurement accuracy: The integrated servo motor has high positioning accuracy and can achieve high-precision positioning of mobile equipment.
Multiple control modes: support PP, VM, PV, PT, HM, IP, CSP, CSV, CST standard modes; support NiMotion position mode, NiMotion speed mode, NiMotion torque mode.
High-speed response improves equipment efficiency: The integrated servo motor has a fast response speed and can quickly adjust the angle and position of the detection equipment. This means that the detection unit can obtain sample information more quickly, improving the working efficiency and responsiveness of the equipment.
Complete alarm function: The integrated servo motor can detect hardware failures in time to avoid affecting system operation. It is equipped with multiple safety protection functions. The LED flashing alarm can intuitively display the current status of the motor. It also has protection functions such as overvoltage/undervoltage, overheating, overcurrent, and stall alarm.